Manufacturing scope

The work behind the garment

Pattern, cutting and sewing are handled in our workshop in Dachong, Zhongshan. Washing is scheduled as a controlled process — either in an in-house wash workshop or with a long-term washing partner named in the order plan. We do not spin yarn or weave denim; fabric is sourced against the approved specification, and any fabric change requires a new approval sample.

Request a manufacturing review

Factory cutting or sewing aisle wide view
Cutting / workshop aisle — factory photograph forthcoming when cleared.

Illustrative placeholder, not a verified facility photograph. Factory photograph forthcoming.

Scope boundary

We do

  • Pattern development and grading for men’s and women’s jeans
  • Cutting, sewing, finishing support and packing
  • Wash development and sample matching (route named in the order plan)

We can assist with

  • Sourcing fabric and hardware to your specification
  • Leather patches, main labels and care labels from your artwork

We do not claim

  • Yarn spinning or denim weaving
  • Retail single-pair sales
  • Counterfeit or unauthorised copies of protected brands
  • Presenting a managed washing partner as a secret in-house plant

From pattern to shipment

Each step in brief. The full process is described on How we work.

  1. 1Brief. Tech pack, measurable sample or named public reference.
  2. 2Pattern & grading. Base size first; then grade — large sizes are not a simple proportional blow-up.
  3. 3Fabric incoming. Check mill quality against the approved specification before cutting.
  4. 4Cutting. Marker, grainline, shrinkage allowance and written size set.
  5. 5Sewing. Construction against the approved sample.
  6. 6Wash. Agreed wash route; responsible workshop named in the order plan.
  7. 7After-wash measure & press. Measure with the agreed method; press for inspection.
  8. 8Final inspection. Against the approved sample and the order inspection plan.
  9. 9Packing. Size ratio, fold method, polybag and carton marks before release.

Pattern & cutting

Pattern and cutting inputs
TopicWhat we need clear
Buyer inputsSend a tech pack or a measurable sample. Mark whether waist is taken at the top of the waistband or at mid-band, and whether inseam includes the waistband.
Development outputWe develop the base size first, then grade. Large sizes are not a simple proportional blow-up.
Before cuttingUnwritten changes are not cut. The latest written specification is the cutting document.

Send measurements for a pattern review

Pattern desk or CAD screen (no unauthorized styles)
Pattern / CAD desk.

Illustrative placeholder, not a verified facility photograph. Factory photograph forthcoming.

Marker lay / fabric spreading on cutting table
Marker lay on the cutting table.

Illustrative placeholder, not a verified facility photograph. Factory photograph forthcoming.

Sewing & construction

Construction and trims
TopicHow we work
Construction detailsSeams, pocket placement, belt loops, fly setting and reinforcement are checked against the approved sample.
Trims & brandingButtons, rivets, zippers, patches and labels are specified at sampling. We do not use another brand’s marks as default display.
Production referenceBulk follows the approved garment, not a mood image.
Back-pocket twin-needle sewing detail
Back-pocket twin-needle detail.

Illustrative placeholder, not a verified facility photograph. Factory photograph forthcoming.

Fly or belt-loop sewing detail
Fly or belt-loop detail.

Illustrative placeholder, not a verified facility photograph. Factory photograph forthcoming.

Washing handoff

After sewing, unwashed garments — often called raw jeans in the workshop — move into the agreed wash route. The order plan names the responsible workshop, the approved wash standard, the process route and the inspection owner, including any specialist washing partner.

Specify the responsible workshop, approved reference, process route and inspection owner in the order plan — including any specialist washing partner. We do not describe a partner as a secret in-house plant.

Wash-floor photography is held back until written permission is confirmed for any partner site. Open the wash studio for shade and process detail.

Open the wash studio

Inspection & packing

Workshop actions on this page; testing vocabulary on Quality.

Inspection and packing links
TopicWhat this page coversLink
Garment checksAfter-wash measurements, seam allowance, reinforcement, shade range, trim positions, appearanceQuality
Buyer testingShrinkage, colourfastness, strength and chemical tests follow the methods you and the laboratory agreeQuality
Packing & releaseSize ratio, fold, polybag, carton marks, pre-shipment checkPacking & shipping

After-wash measurements, workmanship and packing are checked against the approved sample before release. Laboratory methods and checkpoint detail live on the Quality page.

Pre-pack final inspection before bagging
Pre-pack final inspection.

Illustrative placeholder, not a verified facility photograph. Photograph forthcoming.

Cutting & sewing checkpoints

Summary for buyers who need to see what the workshop watches. The full six-stage quality checkpoints are on the Quality page.

Cutting and sewing checkpoint summary
StageWhat we checkWhy buyers careCommon failure
Relax & panel checkFabric relaxed before cut; skew; left/right panel matchA skewed cut cannot be sewn straight laterRushing without relax time; mismatched legs
Stripe / shade matchTwill direction; shade lots within one garmentDark denim rolls can differMixing mill lots in one pair
Stitch & symmetryBack pockets, openings, fly, belt-loop spacingFirst thing inspectors look atSkipped stitches, floating thread, random thread colour
Stress pointsPocket corners, crotch, waistband, fly stopWhere wash and wear tear firstMissing reinforcement agreed on the sample
Hardware settingButton without fabric cut; zipper run; rivet burrsHardware failures stop tests or trigger returnsWrong die; coating that fails wash

Open full quality checkpoints

What buyers should provide

OEM

  • Tech pack or measurable physical sample
  • Finished measurement chart
  • Construction notes
  • Wash reference
  • Target sales market
  • Estimated quantity
  • Timing stated as ex-factory, shipment or arrival

ODM

  • Preferred style number (for example M-01, W-01 or M-02)
  • Changes you want: rise, inseam, leg opening, wash, patch and labels

Enquiry product-notes field: Composition and weight, fit and size breakdown, wash, labels, testing and packing requirements.

Related samples

Manufacturing detail always follows the approved sample, not these cards alone.

What we confirm and what we do not claim

What we confirm

  • Patterns follow the buyer’s measuring method
  • Bulk follows the approved sample
  • Wash responsibility is written into the order plan (in-house or managed washing partner)

What we do not claim

  • We do not claim an automated cutter with zero error
  • We do not claim any fabric can take any hole programme
  • We do not show an unverified equipment brand wall
  • We do not publish prices, certificate numbers, monthly capacity or audit badges we have not verified

Discuss a tech pack

Discuss a tech pack